Pro Alloy

Pro Alloy Fiesta Mk7 ST 180 Pro Spec Curved Intercooler


The new Pro Alloy ‘PRO’ spec curved Mk7 Fiesta ST front mount intercooler has been specifically designed and developed to cater for the demand within the Ford tuning industry for a high quality, high performance intercooler kit.

Please note all prices here are estimates and vary depending on size / weight and location.

As a guide, UK Mainland are all addresses not in Northern Ireland, but does include Islands, and Scottish Highlands. Delivery to "Highlands & Islands" can take a few extra days.

EU deliveries cost varies on service requested and weight / dimensions. Normal quote is via the cheapest "standard" delivery. Small Package delivery option is available for EU deliveries under 2 Kg, ideal for small parts.

Local Pickup can only be used in prearranged circumstances, e.g a car show etc.

FREE SHIPPING is available on order over a certain amount (country dependant)

Delivery Service   Time  Price inc VAT
Royal Mail Registered (small items) UK 2-5 days £4.98
Royal Mail Registered (small items) 1-2 days £9
Parcelforce / UPS / DPD / DHL UK Mainland 1-2 days £11.40
Parcelforce / UPS / DPD / DHL Overnight, pre 9am, or AM 1 day  varies on option - ON REQUEST


If you have issues with damage through shipping it is ESSENTIAL that we get photographs as it is impossible to take up the case with couriers without proof of damage. The following will be required, further pictures may be required.

1. Pictures of the shipping label (e.g carrier shipping label)

2. Pictures of the damaged packaging (if applicable)

3. Pictures of the damaged item


The new Pro Alloy ‘PRO’ spec curved Fiesta ST front mount intercooler has been specifically designed and developed to cater for the demand within the Ford tuning industry for a high quality, high performance intercooler kit which can still be fitted to the car without the need to cut, modify or remove any of the original front panel or bumper detail, but still be very capable of dealing with the ever growing desire to push these great little pocket-rockets further and further with their power figures, nicely filling the gap between our original Fiesta ST Front Mount kit and our ‘Competition’ Spec kit.

The limitations with the design for most other manufacturers of kits for the Fiesta are simply down to the space available between the bumper bar and the rear of the bumper. However, in recent months Pro Alloy have developed some new processes and some impressive techniques allowing them to build curved intercooler cores, which for this application have enabled a core which is curved to exactly mirror the profile of the Fiesta bumper bar.

This new curved design has enabled a thicker, full frontal intercooler which boasts an all important and impressive 45% increase in calculated internal flow capabilities over our original Fiesta ST front mount kit.

In addition to this, the core is constructed utilised lightweight ultra high efficiency core design, which benefits from an exceptionally thin wall core tube specification complete with a fully brazed internal turbulator giving the optimum in heat transfer properties and cooling performance.

This, combined with the exceptional internal flow capabilities, ensures that this intercooler not only provides excellent cooling, but also provides exceptional performance with very little pressure drop ensuring throttle response and ‘Lag’ is greatly improved over a number of other intercoolers available for this car.

Key Features:

  • Simple DIY fit with no drilling or cutting required.
  • Supplied complete with connecting pipes, hoses and all mounting hardware
  • Minimum ambient airflow restriction to ensure water cooling isn’t compromised
  • Huge core surface area and Internal flow capabilities
  • Ultimate Lightweight high efficiency tube & fin intercooler core design
  • Handcrafted smooth flowing fabricated & TIG welded end tank design for optimum internal flow
  • 4kg total Intercooler weight
  • Available in Satin Black Powder coated finish or Satin Silver Finish
  • Choice of with or without the ‘Pro’ logo

See Graph Below for test results on 330HP "Stg4" car

Result Summary

Peak Intercooler Inlet Temp °c = 182.47 °c
Peak Intercooler Outlet Temp °c = 29.71 °c
Peak Ambient Temp at reading point = 19.12 °c

Ambient air temperature reading measured inside Dyno cell against offside cell wall, in-line with front of car using Type K Thermocouple sensor.
Intercooler inlet & outlet temperature readings measured at on centreline of pipe diameter

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